Corrosion, the gradual deterioration of metals due to environmental factors, poses a significant threat to various industries worldwide. It is an ever-present concern across industries, impacting the integrity and functionality of metal components. In response, corrosion inhibitors have emerged as essential tools for safeguarding equipment and ensuring operational longevity. Many industries heavily rely on corrosion inhibitors, allowing the lifespan extension of products far beyond their initial capabilities, and significantly reducing the cost of maintenance and repair.
From heavy manufacturing and military operations to the preservation of fine arts and critical forensic environments, the need for durable and efficient corrosion protection solutions is undeniable. Vapour Corrosion Inhibitors (VCIs) are at the forefront of corrosion protection technology, creating a hydrophobic barrier on metal surfaces, preventing direct contact with water, and enhancing the longevity of metal products.
Let’s delve into the industrial applications of corrosion inhibitors, how and why they are used across various industries.
Corrosion Inhibitors in Heavy Industry
In heavy manufacturing, where massive machinery and structures are exposed to harsh conditions, corrosion is a constant threat. Factors like humidity, extreme temperatures, and exposure to corrosive substances can lead to rapid metal deterioration, especially when the expensive equipment is not looked after or out of sight – out of mind. Corrosion inhibitors play a pivotal role in heavy industries by forming protective layers on metal surfaces during storage and transportation. The use of VCI corrosion inhibitors significantly reduces repair and replacement costs while extending the service life of valuable assets. Ultimately, these solutions lead to improved profitability for companies operating in heavy industries.
Military Applications for Corrosion Inhibitors
Military equipment operates in diverse and challenging environments, from extreme temperatures to exposure to various contaminants. The consequences of equipment failure in critical operations are severe, emphasising the need for robust corrosion protection.
In military contexts, function of equipment is paramount – requiring military departments to operate with strict protocols (mil-specified) in place to prevent any equipment failures. VCI solutions, including FERROFOIL, create a protective barrier against corrosion and rust, preserving the integrity of vital military assets. FERROFOIL, an Australian-made product with a NATO stock number, is widely trusted within the defence industry. Its large-scale application involves fully encapsulating equipment, vacuum sealing components, and offering superior protection from moisture and oxygen. rusted for over a decade, it plays a crucial role in the preservation of machinery and artillery.
Fine Arts and Conservation
Artefacts and fine art face unique preservation challenges, including susceptibility to environmental factors like light, heat, salt, and moisture. Traditional preservation methods may fall short in maintaining the integrity of these valuable items.
In the field of art conservation, preservation foils with high MVTR & OTR barrier properties protect artwork from environmental elements, especially while the artwork or artefacts remain in storage for years or decades, or movement around the world for gallery presentation.
In the automotive industry, where vehicles are exposed to a myriad of conditions and chemicals, corrosion poses a significant risk. This is particularly true for components like undercarriages and exposed metal surfaces. Many techniques are employed to help fight corrosion on vehicles, include undercoating and rustproofing for the undercarriage, incorporation of corrosion inhibitor additives in fluids such as coolants and brake fluids, and electrodeposition coating for comprehensive body protection.
Importantly, VCI films and packaging are used during transportation and storage. The time taken from the production line to first drive on a road halfway across the world can be extensive and tedious. This multifaceted approach aims to extend the lifespan of vehicles, reduce maintenance costs, and ensure the overall quality and performance of automotive components.
The electronic components industry has stringent demands, particularly concerning the protection of components during transport and storage. Electronic components are highly sensitive to corrosion, which can compromise the functionality of devices. The intricate nature of electronic circuits requires specialised protection against corrosive elements, preventing the loss of critical surface properties in metallic components. Additionally, military-certified antistatic foils offer protection against harmful static electricity, which can further corrupt components.
Industrial Corrosion Inhibitors
Corrosion inhibitors are indispensable across a spectrum of industries, each with its unique challenges. From heavy manufacturing to delicate art conservation, these inhibitors provide tailored solutions, ensuring the longevity and functionality of vital equipment. As industries continue to evolve, the role of corrosion inhibitors will remain pivotal in preserving and protecting valuable assets.
Does your equipment require corrosion inhibitors?
VCI solutions, such as those provided by our trusted team at Australian Inhibitor play a critical role in safeguarding assets across a variety of industries. Our corrosion inhibitors are trusted to protect everything from art to artillery from damage.
At Australian Inhibitor, our Vapour Corrosion Inhibitors (VCI) offer unparalleled protection, ensuring your assets endure longer, operate efficiently, and remain pristine even in the face of challenging environments. Explore the power of VCI solutions and take the first step towards a rust-free future with Australian Inhibitor.